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Manufacturing Industry
Measurement to Maximise Production
The Hach analytics portfolio for manufacturing is designed to give you the accurate, reliable and informative data you rely on to confidently navigate the tough decisions on product release, process adjustments and response to regulatory changes. With Hach as your partner in process monitoring and laboratory analysis, you can more effectively control product quality, control oxygen scavenger dosing, control corrosion and deposits—and therefore control costs.
From a simple, dedicated meter to
Our products, application support
• Maintain quality by ensuring
• Maximise uptime of equipment and production
• Maintain regulatory compliance, environmental profile improvements and water conservation
• Monitor efficiency loss
• Protect your investment via process efficiency and prolonged plant and equipment life
Providing solutions for:
• Biotech process industry
• Flexible production
• Pharmaceutical technology
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Select an Application
- Water Conditioning
- Steam, Power & Cooling
- Production
- Neutralisation
- Wastewater
Water Conditioning
Real-time analysis of parameters during raw water
intake and conditioning provides critical advantages
including:
• Process efficiency over biocide dosing and cost
• Early determination of changes
quality
• Awareness of production performance and plant
efficiency including pre-treatment costs, in-plant
scale, corrosion, and non-ionic inorganic deposits
• Quality control of filtration effectiveness and
microbiological quality
Parameters Relevant to
Water Conditioning:
Free chlorine, total chlorine
Conductivity
Hardness
pH value
Total Organic Carbon (TOC)
Turbidity and Total Suspended Solids (TSS)
How to Measure:
• CEL Water Conditioning Laboratory
• Deluxe Water Conditioning Demonstration Kit
• Nitratax plus SC Sensor
• APA6000 Alkalinity Analyser
• Pocket Colorimeter
Process solutions include online sensors that provide round-the-clock support for critical operational and process decision making.
Laboratory solutions include simple, reliable and accurate tests that support quality and compliance decision making.
Steam, Power & Cooling
Maximise plant life and efficiency by monitoring the
steam generation, power production
parameters that facilitate real-time management of:
• Corrosion-reduction methods such as oxygen
scavenger dosing and phosphate addition
• Efficiency loss in ion exchangers or membrane
systems used for pre-treatment
Parameters Relevant to
Power Generation and Cooling:
Ammonia
Chloride
Chlorine/Oxidants
Chlorine Dioxide
Conductivity/Total Dissolved Solids (TDS)
Copper
Dissolved Oxygen
Hardness/Alkalinity
Hydrazine/Oxygen Scavenger
Hydrogen
Iron
Microbiology
Molybdate and Other Corrosion Inhibitors
Oxidation-Reduction Potential
Ozone
pH
Phosphate
Silica
Sodium
Total Organic Carbon
How to Measure:
• 8362 sc High purity pH and Redox Sensor
• Orbisphere K1100/K1200 Oxygen Sensors
• Oxygen (LDO) Sensor
• 5500 sc Ammonia Monochloramine Analyser
• 9240/9245 Sodium Analysers
• 3798 sc Electrodeless Conductivity Sensors
• 3700 Analog Inductive Conductivity Sensors
• 3400 Digital Contacting Conductivity Sensors
• 3400 Analog Contacting Conductivity Sensors
Process solutions include online sensors that provide round-the-clock support for critical operational and process decision making.
Laboratory solutions include simple, reliable and accurate tests that support quality and compliance decision making.
Production
Measurement during the production process is an
essential part of quality control, and ensures that your
finished products comply to specifications and meet
shelf life requirements.
Parameters Relevant to
Production:
Acid capacity / base capacity
Chloride
Colour number of liquids (e.g. oil)
Cyanide
Enzymatic analysis (e.g. glucose, fructose)
Metals (e.g. copper, lead, nickel)
Moisture (Karl Fischer titration)
Nitrate, Nitrite, Total Nitrogen
Organic acids
Particles
pH value
Phenol
Surfactants
Turbidity and Total Suspended Solids (TSS)
How to Measure:
• 8362 sc High purity pH and Redox Sensor
• Pocket Colorimeter
• ISE25CN-9 Cyanide Ion Selective Electrode
• AT1000 Automatic Titrator
• Nitratax plus SC Sensor
• APA6000 Alkalinity Analyser
• TSS sc Turbidity and Suspended Solids Sensors
•
Process solutions include online sensors that provide round-the-clock support for critical operational and process decision making.
Laboratory solutions include simple, reliable and accurate tests that support quality and compliance decision making.
Neutralisation
Water quality sampling during neutralisation
provides key indicators to help manufacturers:
• Maintain regulatory compliance
• Monitor treatment process performance
• Ensure compliance with legal limit values
Parameters Relevant to
Neutralisation:
pH value
Conductivity
Redox potential
How to Measure:
• 8362 sc High purity pH and Redox Sensor
• 3798 sc Electrodeless Conductivity Sensors
• 3700 Analog Inductive Conductivity Sensors
• 3400 Digital Contacting Conductivity Sensors
• 3400 Analog Contacting Conductivity Sensors
Process solutions include online sensors that provide round-the-clock support for critical operational and process decision making.
Laboratory solutions include simple, reliable and accurate tests that support quality and compliance decision making.
Wastewater
Wastewater analytics represent the final opportunity
for process safety in manufacturing, and are therefore
critical in maintaining regulatory compliance. Process
and laboratory solutions enable producers to:
• Monitor and optimise
performance, including biological wastewater
treatment
• Ensure dispatch is in compliance with
values
Parameters Relevant to
Wastewater:
Conductivity
Flow
Nutrients
Oxygen
pH value
Sludge level
Total Organic Carbon (TOC)
Turbidity and Total Suspended Solids (TSS)
How to Measure:
• BioTector B7000i TOC Analyser
• BioTector B3500e TOC Analyser
• Amtax sc Ammonium Analyser
• Phosphax sc Phosphate Analyser
• Differential pH Digital Sensors
• UVAS plus sc UV Probe Sensor
• LDO sc Luminescent Dissolved Oxygen Sensor
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•
• Filtrax sample filtration system
• HQ440D Laboratory pH Meter Package
• SC200 Multi-parameter Display Module
• Grab Samplers
• Portable Samplers
Process solutions include online sensors that provide round-the-clock support for critical operational and process decision making.
Laboratory solutions include simple, reliable and accurate tests that support quality and compliance decision making.